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Dorian Tool International Incorporated

Solution Tool!

Solution Tool - Tittle

The Solution Tool!™ will suppress the natural vibration of the boring bar body, developed when the insert comes in contact with the working piece in the cutting operation. The internally tuned mechanical dampener system provides the optimum dynamic stability in deep hole boring operation, for a better machining performance, smooth surface finish, precise tolerance and long insert life.

 

Solution Tool!™ is offered in 2 versions: Steel Body & Carbide Body

The steel body for boring depth up to 12 x Boring Bar Diameter
The carbide body rigidity and stability, allows to bore at higher cutting rate and material removal, and longer depth of cut.

Integral Bar

Integral

Shank Size 0.25 to 0.625″
(6mm to 16mm)

Quick Change Bar

Quick Change

Shank Size 0.750″ to 1.250″
(20mm to 32mm)

Jet-Stream Modular Bar

Jet-Stream Modular

Shank Size 1.500″ to 4.00″
(40mm to 100mm)

 

red line

 

How The Solution Tool!™ Works?

The Solution Tool!™ contains a mechanical floating dampener system dynamically tuned to suppress the natural boring bar vibration that generates machining chatters. The tuning process establishes the frequency rate per second of the boring bar.
The mechanical dampener located inside the boring bar housing is moved forward or backward until all of the boring bar frequencies are nullified with zero vibration.
At this point, the mechanical dampener is locked in position, restricting the longitudinal movement, but free to move in radial directions. In essence, the energy in the Solution Tool!™ is absorbed by the mechanical dampener, and not released to the boring bar in form of vibrations that causes the chatters in the boring operation.

boring bar & tuned Boring Bar Not Tuned

SolutionTooltunedSolution Tool! Tuned Boring Bar

 

 

READY TO BORE!


SECT D OF 2015 INDEXABLE CUTTING TOOLS2

Solution Tool! Brochure - Inch-1

I IM

QCH IM
MJ IM

       CATALOG                   PROMOTIONS                                                        INSTRUCTION MANUALS

 

 

VIDEOS


32mm 5 CENTS TEST

Solution Tool! Boring Bar was tested with balancing a nickel on the Boring Bar while it is boring to show how there is no chatter on the bar.

3in 5 CENTS TEST

Solution Tool! Boring Bar was tested with balancing a nickel on the Boring Bar while it is boring to show how there is no chatter on the bar.

Solution Tool! at Systronix

Solution Tool! Animationanimation

 

TECHNICAL SUPPORT


Deep Hole Boring Application Form
Please download and fill out the application form below for Deep Hole Boring recommendations relating to Deep Hole Boring products and email to sales@doriantool.com.

Deep Hole Boring Application Form (Right Click then choose “save link as”)

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